The ball grinding mill is a key piece of equipment utilized for grinding crushed materials. A ball grinding mill consists of a hollow cylindrical shell which is partially filled with balls. The grinding media is the steel balls which can be used for reducing the size of materials to a fine powder. Grinding can be carried out either wet or dry for various ores and other materials. This industrial mill is widely used in production lines for powders such as cement, silicates, new building materials, refractory material, fertilizers, ore dressing of non-ferrous metals, glass-ceramics, etc.
At Sinomaly, known for our leading cement production lines, we also offer a wide range of ball mills tailored to meet various industrial needs. Our range of products include mills from 1.5m to 6.7m in diameter, with power capacities reaching up to 10,000 kW. Our dedicated R&D team enhances the design and functionality of these mills, ensuring they meet specific client requirements efficiently. This commitment to innovation and customization underscores our approach to providing industry-aligned solutions, particularly in cement production.
Size (Φ x L) | RPM (r/min) | Material Feed Size (mm) | Capacity (T/hr) | Ball Load (T) | Motor Power (kW) |
Φ2.6x10 | 20.8 | ≤25 | 21-24 | 64 | 800 |
Φ2.6x13 | 20.8 | ≤25 | 28-31 | 81 | 1000 |
Φ3x9 | 19.13 | ≤25 | 40-45 | 85 | 1000 |
Φ3x11 | 18.92 | ≤25 | 44-47 | 95 | 1250 |
Φ3x12 | 18.92 | ≤25 | 48-52 | 103 | 1250 |
Φ3x13 | 18.92 | ≤25 | 48-52 | 116 | 1400 |
Φ3.2x11 | 18.3 | ≤25 | 45-48 | 112 | 1400 |
Φ3.2x13 | 18.7 | ≤25 | 50-55 | 133 | 1600 |
Φ3.4x11 | 18 | ≤25 | 45-55 | 120 | 1600 |
Φ3.5x13 | 17 | ≤25 | 60-65 | 156 | 2000 |
Φ3.8x13 | 17 | ≤25 | 60-70 | 190 | 2500 |
Φ3.8x13 | 17 | ≤25 | 60-70 | 185 | 2500 |
Φ4x13 | 16.3 | ≤25 | 70-80 | 191 | 2800 |
Φ4.2x11 | 15.8 | ≤25 | 100-110 | 190 | 2800 |
Φ4.2x13 | 15.8 | ≤25 | 120-130 | 240 | 3350 |
Φ4.2x13 | 15.8 | ≤2 | 180-200 | 240 | 3350 |
Φ4.8x14 | 15 | ≤25 | 100-115 | 285 | 4200 |
Parts | Quantity | Weight | Material |
Rotating cylinder | 1 Set | 219300 kg | 20g-Z25, Medium alloy steel |
Slide shoe bearing at inlet end (equipped with temperature sensor pt100) | 1 Set | 13700 kg | ZSnSb11Cu6 |
Slide shoe bearing at outlet end (equipped with temperature sensor pt100) | 1 Set | 13500 kg | ZSnSb11Cu6 |
Discharge unit (equipped with stand) | 1 Set | 893 kg | Structural parts |
Discharge outlet cover (equipped with stand) | 1 Set | 14400 kg | Structural parts |
Slide shoe installation kit | 1 Set | 255 kg | Structural parts |
Slide shoe lubrication system | 2 Sets | 486 kg | / |
Gear | 1 Set | 119000 kg | / |
Total | 9 Sets | 381534 kg | / |
Feeding Device
Materials are sent into the ball grinding mill through the feeding device which has adopted the structure of sloping blinds for a smoother feeding process. The feeding device is equipped with an internal replaceable liner plate, as well as sealing device at the joint connecting with a rotating cylinder to prevent the entry of cold air. Spacers can be put between the air inlet pipe and the stand to adjust the height of the feeding device when necessary.
Slide Shoe Bearing
The slide shoe bearing can adjust the position automatically when the ball grinding mill rotates, driving the axial movement of the shoe rotation and the rotating cylinder.
Rotating Cylinder
The rotating cylinder is a key part of the ball grinding mill, which is made up of a hollow shaft, shell, lifter bars, diaphragm, and liner plate. The grate plate is made of wear-resistant cast steel considering that the balls may wear down the inner surface of the cylinder shell. Meanwhile, the grate plate is equipped with a ball return unit to increase the vent area.
Discharge Unit
The air outlet is located at the top of the discharge unit, while the discharge outlet is located at the bottom of the discharge unit. And the discharge unit is equipped with an inspection door for convenient inspection and maintenance.
Gear
This ball grinding mill is equipped with two stage planetary reduction gearboxes which change the fixed axis to a movable axis, thus improving the transmission efficiency to 96% which is 7.3% higher than common ball grinding mills, resulting in outstanding energy efficiency.
SINOMALY is an integrated engineering-procurement-construction (EPC) services provider within the cement industry, with our primary services including consultation, evaluation, planning, engineering design, procurement, project management, construction, equipment installation, and debugging.
Contact with the experts at SINOMALY to discuss how we can help you with your projects from start to finish.